We Design.
We Innovate.
We Build.
We Create.
Welcome to PCI.
PCI Pushes
the Boundaries
in the fabrication of innovative composite products for clients who are at the cutting edge of the aerospace, defence, medical and marine industries.
In 2014 PCI
Was Created
to fill the need for innovative minds to collaborate in the design and creation of revolutionary products in the composite manufacturing industry.
PCI’s 29,000 Square Foot
Composite Manufacturing Facility.
In 2018, PCI moved to a new 29,000 ft2 facility at 20 Fasken Drive in Toronto, next to Toronto Pearson International Airport. Our recent expansion has positioned PCI to take on bigger projects with greater scale. In addition to the larger footprint, other improvements include a 3,000 ft2 clean room, inventory control zones, a walk-in freezer and a 5-ton overhead crane.
A Full In-House
Suite of Proprietary Equipment
allowing increased efficiencies and decreased lead times for all of our clients’ custom composite fabrication needs.
Established: 2014
Employees: 30
100% Canadian Owned
Performance
From ultra-light racing catamarans to UAVs and super cars, PCI has a more than a decade of experience designing, testing and producing high performance and high-quality components to fully finished, assembled products ready for their specific application.
Customer
We methodically scope and execute our projects with quality and consistency. Our Quality Management System is certified to AS 9100 Rev D and ISO 9001:2015 standards. Our facility and processes are aligned so projects exceed customer expectations.
Innovation
A core competency of PCI, innovative minds work to design, iterate and prototype solutions and processes for any project. From tooling to production methods and custom-built machines, at PCI we continually research and develop to expand our capabilities.
Infrastructure
Quality
ISO 9100:2015
AS9100 Rev D
Canadian Controlled Goods Program
Testing Infrastructure
Tensile (ASTM D3039)
Compression (ASTM D3410)
Four Pont Bend (ASTM D6272)
Shear (ASTM D2344)
Drop Weight (ASTM D7136)
Void Content (ASTM D2734)
Thermal (ASTM D4065)
NDT Testing Infrastructure
Ultrasonic Testing (Gantry)
Ultrasonic Testing (Local)
CT Scanning
X-Ray Scanning
Products
and Services
Design & Development
Concept & Detail Design
Composites Transition & Optimization
Analysis, Simulation & Destructive Testing
Composite Tooling Solutions
Rapid prototyping, direct moulding, composite tooling, high volume production tooling
Filament Winding
Custom designed & built by PCI
Multiple heads, multiple tows
Mandrel sizes: Ø0.25” to Ø29.00” max.
Mandrel max length: 24’
Mandrel shapes supported: circular, ovoid, square, rectangular, hexagonal, polygonal
Materials supported: carbon, glass, aramid, prepreg (wet or dry)
Processing Composites
Prepreg Laminates (Autoclave & Out-of-Autoclave curing)
Dry Laminate: RTM (Resin Transfer Moulding) & VARTM (Vacuum Assisted Resin Transfer Moulding)
Wet Lamination
Post Support
CNC machining
Assembly
Coatings - nickel, zinc plating
Coatings - paint (incl. CARC)
Inspection (Ultrasonic NDT, CMM)
